Polyken vs Patco Aerospace Tapes

Aerospace Tape Brand Guide

Polyken & Patco Aerospace Tapes — The Complete Line Guide

Every Polyken and Patco tape we stock, what each one is built for, the specifications it holds, and how to pick the right one for the job.

Polyken and Patco are two of the most widely specified pressure-sensitive tape brands in commercial aviation. Between them they cover nearly every job on an aircraft interior — carpet, cargo liners, floor joints, galley wet seals, duct work and skin repair — and their part numbers show up by name on Boeing, Airbus, Douglas, Fokker, Bombardier, Embraer and Lockheed documentation. This guide lays out the full line side by side so you can match the job (or the spec on your drawing) to the right roll.

Polyken vs. Patco — what each brand is for

Polyken

Polyken (Vybond Specialty Adhesives, formerly Berry Global) is the broader line — cloth, fiberglass, foil and vinyl constructions covering carpet mounting, cargo compartments, speed tape repair, military packaging and stage work. If the job involves holding, sealing or masking, a Polyken number usually covers it.

Patco

Patco is the specialist in aircraft sealing and corrosion inhibition — film tapes engineered for the wet areas of an aircraft: galleys, lavatories and entryways. Five products in all: floor joints and wet seals, a moisture and corrosion barrier, temporary surface protection during maintenance, and one exterior tape for leading edges.

How to choose

Start with the drawing callout if you have one — it names the spec, and the cross-reference below shows which product or products carry it — some specifications are held by more than one. With no callout, work from the application: the quick-pick table below routes each common job to the right tape in one step.

Not every tape on this page is an aircraft tape

The Polyken and Patco range spans three different audiences. Before you compare specifications, find the group your job belongs to — a tape from the wrong group may perform well and still be the wrong material for the aircraft.

1 · Aircraft-qualified interior & cargo tapes

Named on OEM documentation and flame retardant to FAR 25.853(a). These are the tapes a drawing callout points to for cabin and cargo work.

Polyken 108FR · 225FR · 290FR · 296FR
Patco D9100 · 1800 · 9425FR
See the aircraft line →
2 · Aircraft maintenance & exterior protection

Used on aircraft, but for repair, masking, temporary protection and exterior surfaces rather than the interior and cargo callouts in group 1. Some carry FAR 25.853(a) and some do not — check the card, and check what your maintenance manual or drawing permits.

Polyken 105C · 345SW
Patco 5565FR · 8300
See the protection line →
3 · Industrial, military & production tapes

Not aircraft interior tapes. Same manufacturer and same quality control, but built for ground support, defense logistics, stage and production work. Do not substitute these into an aircraft interior callout.

Polyken 231 · 510 gaffer
See the industrial line →

Quick pick: which tape for which job

The fastest route to the right part number. Find your application on the left; the product on the right is the one built for it.

The job Reach for Why this one
Securing cabin carpet — flame retardant required Polyken 108FR Boeing BMS 5-133 double-coated FR cotton cloth; the industry default for cabin floors and stairs
Carpet or trim mounting — temporary, non-FR Polyken 105C Boeing BAC5034-4 Sec. 5.1.a(1)(a); high tack, clean removal, VOC under 1 g/L
Cargo liner seams and repairs — Boeing callout Polyken 296FR Boeing BMS 5-146; lightweight at 7 mil, with 134 lb/in tensile strength, rated to 275°F
Heavy-duty cargo pit sealing — freighters Polyken 290FR 150 lb/in PE-coated fiberglass; named in the Boeing 737/747/757/767/777 SL-25 service letters
Cargo pit duct work — conformable, hand-tearable Polyken 225FR 12 mil PE-coated cloth for irregular surfaces; Douglas DMS 1968E, Fokker FK05-006/113
Floor joint waterseal — galleys, lavs, entryways Patco D9100 Boeing BMS 8-346 Type I & II; elastic polyurethane film that moves with the airframe
Galley and lavatory wet seal — black finish Patco 1800 FR PVC film with 200% elongation; Bombardier DSC 91-25 series, Fokker FK05-159/160
Moisture and corrosion barrier — seat tracks, cargo areas Patco 9425FR SealDry PU film at 6.0 mil and 5.0 oz/sq yd; Boeing BMS 8-346 Ty I Cl 3, Airbus A2MS 535-007, Bombardier BAMS 535-007
Temporary surface protection during maintenance Patco 5565FR 5.5 mil LDPE at 500% elongation, removable with no residue; FAR 25.853(a), clear or orange
Exterior protection — leading edges, struts, stabilizers Patco 8300 14.5 mil non-yellowing polyurethane for rain erosion, UV and abrasion; Fokker FK05-193
Speed tape — skin repair, heat shield, vapor barrier Polyken 345SW SAE-AMS-T-23397B dead soft foil rated to 350°F; self-wound, no liner waste
Military packaging, blast masking, field repair Polyken 231 ASTM D5486 Type IV Class 1; 82 oz/in adhesion and low outgassing per ASTM E595
Stage, film and event marking — UV reactive Polyken 510 Matte vinyl-coated cloth that glows under blacklight; four neon colors, residue-free removal

Have a part number or drawing callout? Send it to us and we'll confirm the correct brand, product, width and documentation.

Send Us Your Drawing →

The Polyken aerospace line Aircraft-qualified Two in group 2

Six Polyken tapes used on aircraft. Four — 108FR, 296FR, 290FR and 225FR — are group 1: flame retardant to FAR 25.853(a) and named on OEM documentation for interior and cargo work. Two are group 2: 105C is a Boeing-callout carpet mounting tape but is not flame retardant, and 345SW does meet FAR 25.853(a) but is a foil repair, masking and heat-shielding tape rather than one an interior drawing calls out. Both cards are marked.

Polyken 108FR Flame Retardant Aircraft Carpet Tape

Polyken 108FR

FR Aircraft Carpet Tape · BMS 5-133

Double-coated flame-retardant cotton cloth with synthetic rubber adhesive on both sides. Quick stick, hand tearable, removes clean. Beige and black.

15 MIL55 LB/IN40 TO 200°F
View product →
Polyken 105C Double-Coated Cloth Tape

Polyken 105C

Double-Coated Cloth · BAC5034-4

11 mil double-coated cloth with natural rubber adhesive for carpet and trim mounting. High tack with clean removal and VOC content under 1 g/L.

11 MIL40 OZ/INNOT FR — GROUP 2
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Polyken 296FR Flame Retardant Cargo Compartment Tape

Polyken 296FR

Cargo Compartment Tape · BMS 5-146

Lightweight fiberglass cloth with a bromide-free acrylic adhesive. The thinnest of the cabin and cargo tapes at 7 mil, and the one Boeing cargo liner work calls out.

7 MIL134 LB/INUP TO 275°F
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Polyken 290FR Cargo Pit Sealing Tape

Polyken 290FR

Cargo Pit Sealing Tape · FAR 25.855(d)

13 mil PE-coated fiberglass cloth with rubber adhesive — the heavy-duty option for freight aircraft. Zero-second burn time and 24-month shelf life.

13 MIL150 LB/INBOEING SL-25
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Polyken 225FR Flame Retardant Cargo Pit Duct Tape

Polyken 225FR

Cargo Pit Duct Tape · FAR 25.853(a)

12 mil PE-coated cloth with natural rubber adhesive. Conformable and hand-tearable where cargo compartment duct work needs to follow an irregular surface.

12 MIL29 LB/INDECA-BDE FREE
View product →
Polyken 345SW Aluminum Foil Speed Tape

Polyken 345SW

Aluminum Foil Speed Tape · AMS-T-23397B

3 mil dead soft aluminum foil built up to 5 mil total with an acrylic adhesive, for sealing, masking, heat shielding and vapor barrier work. Self-wound — no liner to strip or discard.

3 MIL FOIL5 MIL TOTAL68 OZ/IN−40 TO 350°FMRO — GROUP 2
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The Patco sealing & protection line Aircraft-qualified Plus MRO & exterior

Film tapes for the wet areas of an aircraft interior — floor joints, galleys, lavatories and entryways — plus moisture barriers and the surface protection tapes used during maintenance and on the exterior.

Patco D9100 Flame Retardant Aircraft Waterseal Tape

Patco D9100

Aircraft Waterseal Tape · BMS 8-346

Exceptionally elastic clear polyurethane film that seals floor joints and inhibits corrosion in wet areas. Repositionable during application; stocked up to 36" wide.

PU FILMTYPE I & II2"–36" WIDE
View product →
Patco 1800 Flame Retardant Galley Tape

Patco 1800

FR Galley & Wet Seal Tape · FAR 25.853(a)

9.5 mil black flame-retardant PVC film with 200% elongation and 12 lb puncture resistance. Forms a permanent, non-delaminating wet seal in galleys and lavatories.

9.5 MIL200% ELONG.2"–24" WIDE
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Patco 9425FR SealDry lightweight PU moisture barrier tape

Patco 9425FR

SealDry Moisture Barrier Tape · BMS 8-346 Ty I Cl 3

Self-extinguishing polyurethane film with a hydrophobic acrylic adhesive, at 6.0 mil and 5.0 oz/sq yd. Seals against moisture and inhibits corrosion at seat tracks and in cargo areas, and is repositionable during application. Carries Boeing, Airbus and Bombardier approvals.

6.0 MIL550% ELONG.2"–48" WIDE
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Patco 5565FR aircraft surface protection tape

Patco 5565FR

Removable Surface Protection · FAR 25.853(a)

Thick, highly conformable LDPE film that stretches to 500% and lifts away clean when the work is done. Protects finished surfaces through a refurbishment, then removes with no residue. Clear or high-visibility orange, sold by the case.

5.5 MIL500% ELONG.CLEAR / ORANGE
View product →
Patco 8300 outdoor aircraft protective tape

Patco 8300

Outdoor Protective Tape · Fokker FK05-193

The one exterior tape in the Patco line: 14.5 mil non-yellowing polyurethane on a die-cuttable kraft liner, rated to 275°F and built to take rain erosion, UV and abrasion on leading edges, struts and stabilizers. Printable and paintable.

14.5 MIL80 LB/INEXTERIOR
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Polyken industrial & specialty Not aircraft interior tapes

Polyken 231 and Polyken 510 are not aircraft interior tapes. They carry no BMS, ABD, DMS or FK callout and are not qualified to FAR 25.853(a). They are the same manufacturer and the same quality control, built for ground support, defense logistics, stage and production work — not for the airframe. If your drawing names an aircraft specification, the tape you need is in one of the two sections above.

Polyken 231 Premium Military-Grade Duct Tape

Polyken 231

Military-Grade Duct Tape · ASTM D5486

12 mil PE-coated cloth with aggressive natural rubber adhesive for waterproof packaging, bundling, blast protection and masking. Olive drab and black.

82 OZ/INTYPE IV CL.1ASTM E595NOT AIRCRAFT INTERIOR
View product →
Polyken 510 Neon Fluorescent Gaffer Tape

Polyken 510 Neon Gaffer

UV Blacklight-Reactive Gaffer · UL 723

11.5 mil matte vinyl-coated cloth that glows under blacklight. Four colors — green, orange, pink and yellow.

11.5 MIL42 LB/INLEED EQ 4.1NOT AIRCRAFT INTERIOR
View product →

Side by side: cabin & cargo tapes

Property 108FR 105C 296FR 290FR 225FR
Backing FR cotton cloth Cloth Fiberglass cloth PE-coated fiberglass PE-coated cloth
Adhesive Synthetic rubber (2-sided) Natural rubber (2-sided) Acrylic, bromide-free Rubber Natural rubber
Color Beige / Black Natural White White (printed) White (printed)
Thickness 15.0 mil 11.0 mil 7.0 mil 13.0 mil 12.0 mil
Tensile strength 55 lb/in 20 lb/in 134 lb/in 150 lb/in 29 lb/in
Adhesion to steel 60 oz/in 40 oz/in — 38 oz/in 40 oz/in
Temperature range 40 to 200°F 40 to 200°F –40 to 275°F 40 to 200°F 40 to 200°F
Stock sizes 2" × 25 yd 2" × 25 yd 2/3/4" × 36 yd 2/3" × 60 yd 2/3" × 60 yd
Flame retardant Yes No Yes Yes Yes
Lead spec BMS 5-133 BAC5034-4 BMS 5-146 FAR 25.855(d) FAR 25.853(a)

Side by side: sealing, foil & industrial

Property D9100 1800 345SW 231 510
Backing Polyurethane film PVC film Dead soft aluminum foil PE-coated cloth Matte vinyl-coated cloth
Adhesive Pressure-sensitive Acrylic Acrylic Natural rubber Natural rubber
Color Clear Black Aluminum Olive drab / Black 4 neon colors
Thickness — 9.5 mil 5.0 mil total (3.0 mil foil) 12.0 mil 11.5 mil
Tensile strength — 25 lb/in 26 lb/in 46 lb/in 42 lb/in
Adhesion to steel — 50 oz/in 68 oz/in 82 oz/in 50 oz/in
Temperature range — –40 to 200°F –40 to 350°F 40 to 200°F 40 to 200°F
Stock sizes 2"–36" × 36 yd 2"–24" × 100 ft 1/2" × 60 yd 1/2/3" × 60 yd 48 mm × 45 m
Shelf life — 12 months 24 months 36 months 12 months
Lead spec BMS 8-346 FAR 25.853(a) AMS-T-23397B ASTM D5486 UL 723

Where a cell reads "—", the value is not published on the current data sheet. Ask our team and we will pull the figure from the manufacturer directly. Figures are taken from each product's current manufacturer data sheet — the Polyken 231 values are from the Vybond Group sheet revised 29 January 2025.

Side by side: Patco protection & moisture barrier

The three newest Patco tapes solve three different problems. This table separates them so they are not confused at the point of order.

Specification 9425FR 5565FR 8300
Job Moisture and corrosion barrier Temporary surface protection Exterior erosion protection
Where it goes Seat tracks, cargo areas Finished interior surfaces Leading edges, struts, stabilizers
Permanent or removable Repositionable, stays on Removable, no residue Permanent
Carrier PU film, self-extinguishing LDPE film PU film, non-yellowing
Adhesive Hydrophobic acrylic Acrylic, solvent resistant Acrylic
Liner Blue HDPE, die-cuttable None Kraft paper, die-cuttable
Total thickness 6.0 mil 5.5 mil 14.5 mil
Weight 5.0 oz/sq yd — 12.5 oz/sq yd
Tensile strength 34 lb/in 12 lb/in 80 lb/in
Elongation 550% 500% —
Adhesion to steel 28 oz/in — 110 oz/in
Operating temperature −10 to 250°F −40 to 190°F −40 to 275°F
Flame retardant Yes — 4.56″ burn Yes — 4.96″ burn Not an FR product
FAR 25.853(a) ✓ ✓ —
Boeing BMS 8-346 Ty I, Cl 3 — —
Airbus A2MS 535-007 Rev. A, Ty VI — —
Bombardier BAMS 535-007 Rev. B, Ty VI — —
Fokker — — FK05-193
Colors Clear Clear or orange Clear
Widths 2", 3", 24", 48" 2", 3", 4", 6" — cases 2", 3", 4", 5"

Where a cell reads "—", the value is not published on the current data sheet, or the approval does not apply to that product. The 8300 is the one tape of the three that is not flame retardant; it is an exterior product and is not intended for cabin interior use.

Specification cross-reference

If your drawing names one of these specifications, this is the Polyken or Patco tape that holds it.

A cross-reference identifies a potentially matching product, not an approved substitution. Substitution still requires approval under the applicable aircraft, operator or engineering procedure. Where a tape is listed against an authority it does not automatically qualify as a replacement for another product on that authority's documentation — confirm against the controlling drawing and the current manufacturer data sheet before you order.

Authority Specification Product
Boeing BMS 5-133 Polyken 108FR
Boeing BMS 5-146 Polyken 296FR
Boeing BMS 8-346 Type I & II Patco D9100
Boeing BMS 8-346 Rev. E, Type I, Class 3 Patco 9425FR
Boeing BAC5034-4 Sec. 5.1.a(1)(a) · BAC-5317 Rev F Polyken 105C
Boeing BAC5034-4 Sec. 5.1.a(1)(b) Polyken 108FR
Boeing Service Letters 737/747/757/767/777-SL-25 Polyken 290FR, 296FR
Airbus ABD0031 §7.3.2 / §7.4 Patco D9100, 108FR, 290FR, 296FR
Airbus ABS 5093 · AIMS 10-05-004A Patco D9100
Airbus A2MS 535-007 Rev. A, Type VI Patco 9425FR
Bombardier / de Havilland BAMS 535-007 Rev. B, Type VI Patco 9425FR
FAA FAR 25.853(a) All FR tapes: 108FR, 225FR, 290FR, 296FR, 345SW, 1800, D9100, 5565FR, 9425FR
FAA FAR 25.855(d) Polyken 290FR, 296FR
Douglas DMS 1971 · DMS 1968E Polyken 108FR · 225FR
Fokker FK05-006 / -113 · -121 / -197 · -159 / -160 · -193 225FR · 108FR · Patco 1800 · Patco D9100 · Patco 8300 (FK05-193)
Bombardier / de Havilland DSC 91-8-1 / -2 / -2A · DSC 91-25 series 108FR, 290FR · Patco 1800
Embraer MEP 06-048 Polyken 108FR
Lockheed LAC C-24-1257 · LCP-86-1226-A Polyken 108FR · 225FR
Gulfstream GAMPS 4002 Sec. 3.1.2.5.1 Polyken 345SW
SAE / Military SAE-AMS-T-23397B · MIL-T-23397B · L-T-80B Polyken 345SW
Military / ASTM ASTM D5486 Ty IV Cl.1 · PPP-T-60D/E · NSN 7510-00-074-4961 Polyken 231
Military A-A-1689B Type II · NSN 8030-01-542-1415 Patco 1800 · Patco D9100

Frequently asked questions

What is the difference between Polyken and Patco tapes?

Polyken is the broader aerospace and industrial line — cloth, fiberglass, foil and vinyl tapes for carpet mounting, cargo compartments, speed tape repair and military packaging. Patco specializes in aircraft sealing, corrosion inhibition and surface protection: film tapes for floor joints and wet areas such as galleys and lavatories, moisture barriers for seat tracks and cargo areas, removable protection during maintenance, and one exterior tape for leading edges. Both are made in the USA and both are named directly on OEM documentation.

Which Polyken tape meets Boeing BMS 5-146?

Polyken 296FR is the flame-retardant fiberglass cloth cargo compartment tape approved to Boeing BMS 5-146. It also meets FAR 25.853(a) and FAR 25.855(d), and is commonly cross-referenced against Nitto P629 and 3M 398FR. See our BMS 5-146 guide for the full breakdown.

Which tape should I use for aircraft carpet?

For flame-retardant cabin carpet work, use Polyken 108FR — it is approved to Boeing BMS 5-133 plus Airbus, Douglas, Embraer, Fokker, Lockheed and Bombardier specifications. For temporary or non-FR mounting where the drawing permits it, Polyken 105C covers Boeing BAC5034-4 Sec. 5.1.a(1)(a).

What is the difference between Polyken 290FR, 296FR and 225FR?

All three are cargo compartment tapes that solve different problems. 296FR carries the Boeing BMS 5-146 approval for cargo liner work. 290FR is the heavy-duty sealing tape named in the Boeing SL-25 service letters. 225FR is the conformable, hand-tearable duct tape for irregular surfaces and Douglas DMS 1968E callouts. The cabin and cargo comparison table above has the figures side by side.

Which Patco tape do I need for floor joints?

Patco D9100 is the waterseal tape for sealing floor joints in wet areas, approved to Boeing BMS 8-346 Type I and Type II. Its elastic polyurethane film moves with the airframe. Patco 1800 is the black FR PVC alternative for galley and lavatory wet seal work under FAR 25.853(a) and the Bombardier DSC 91-25 series. For a moisture and corrosion barrier rather than a joint seal — seat tracks and cargo areas — the tape is Patco 9425FR, which holds BMS 8-346 Type I Class 3.

Are all Polyken and Patco tapes flame retardant?

No. The aerospace interior tapes — 108FR, 225FR, 290FR, 296FR, Patco 1800, Patco D9100, Patco 5565FR and Patco 9425FR — are flame retardant and meet FAR 25.853(a). Polyken 345SW also meets FAR 25.853(a) per its data sheet, but it is a foil repair and masking tape rather than an interior tape a cabin drawing would call out. Polyken 105C, 231, the 510 gaffer series and Patco 8300 are not FR products: 105C is intended for temporary non-FR mounting and the 8300 is an exterior protective tape. Always check the callout on your drawing.

What is the shelf life on these tapes?

It varies by construction: Polyken 231 is 36 months, 225FR, 290FR, 345SW and 105C are 24 months, and Patco 1800 and the 510 gaffer series are 12 months. Store at 60–80°F and 40–60% relative humidity in the original packaging to get the full rated life.

Can you supply a Certificate of Conformance?

Yes. A Certificate of Conformance is included with every order where available. Send us the part number, quantity and the specification your drawing calls out and we will confirm what documentation ships with it.

Which Patco tape protects a surface during maintenance?

Patco 5565FR is the removable one. It is a 5.5 mil LDPE film that stretches to 500 percent, conforms over contours and lifts away with no residue when the work is finished, and it meets FAR 25.853(a) so it can stay on through an interior refurbishment. It comes clear or in high-visibility orange, by the case. For exterior surfaces that need permanent protection against rain erosion, UV and abrasion, the tape is Patco 8300 instead.

What is Patco SealDry 9425FR used for?

Patco 9425FR, sold as SealDry, is a lightweight self-extinguishing polyurethane film with a hydrophobic acrylic adhesive. It forms a moisture barrier and inhibits corrosion at seat tracks and in cargo areas, at 6.0 mil and 5.0 oz per square yard so it adds very little weight. It carries Boeing BMS 8-346 Rev. E Type I Class 3, Airbus A2MS 535-007 Rev. A Type VI, Bombardier BAMS 535-007 Rev. B Type VI and FAR 25.853(a), and is available in widths up to 48 inches.

Which Patco tape goes on a leading edge?

Patco 8300. It is a 14.5 mil non-yellowing polyurethane film on a die-cuttable kraft liner, rated from −40°F to 275°F, built to take rain erosion, UV and abrasion on leading edges, struts and stabilizers. It holds Fokker FK05-193, is printable and paintable, and is the only exterior tape in the Patco line. Note that it is not a flame-retardant product and is not intended for cabin interior use.

Not sure which Polyken or Patco tape your job needs?

Send us the spec callout, drawing reference or a description of the application and we will confirm the correct part number, roll size, lead time and pricing. A Certificate of Conformance is included with every order where available.

Ask Our Team →

Specification details are provided for reference and are drawn from current manufacturer technical data sheets. Polyken and Patco are trademarks of their respective owners. Boeing, BMS, BAC and BSS are trademarks of The Boeing Company; Airbus, ABD, ABS and AIMS are trademarks of Airbus S.A.S.; Gulfstream and GAMPS are trademarks of Gulfstream Aerospace. Other marks are the property of their respective holders. Always verify requirements against the controlling drawing and the current manufacturer data sheet before purchase.