FAR 25.853 Aircraft Flammability Guide

Aerospace Spec Guide

What Is FAR 25.853? Aircraft Cabin Flammability, Explained

The FAA's flammability rule for aircraft interior materials — what paragraphs (a) through (f) mean, the vertical-burn pass criteria, and how to find tapes tested for each application.

FAR 25.853 — formally 14 CFR § 25.853, "Compartment interiors" — is the U.S. Federal Aviation Regulation that sets flammability requirements for the materials used inside transport-category aircraft cabins: panels, carpet, insulation, galley fittings and the tapes that go with them. It sits underneath most of the Boeing, Airbus and military specifications you will see called out on a drawing. When a tape's data sheet says it "meets FAR 25.853(a)," it means the material was tested to the vertical Bunsen-burner criteria in Part I of Appendix F and passed.

Searching for "fireproof" or "fire resistant" tape? Those terms mean something specific in aviation, and no tape is fireproof. Our flame retardant tape guide → explains the FAA definitions, how flame retardant differs from heat resistant, and which tape fits each job.

A tape data sheet reports testing against FAR 25.853 criteria. Final compliance depends on the specific tape, substrate, installation and approved aircraft procedure. How tape qualification works →

What the FAR 25.853 paragraphs mean

A drawing or data sheet usually cites a specific paragraph of 25.853, and each one points to a different part of Appendix F. Here is how the rule is structured today:

25.853(a)

Part I of Appendix F. The baseline requirement for materials in crew and passenger compartments, and it applies regardless of passenger capacity. This is the criterion almost every aerospace tape is tested to.

25.853(b)

[Reserved]. Paragraph (b) carries no requirement in the current rule. Data sheets that print "25.853(a) and (b)" or "(b-2) / (b-3)" are quoting an earlier edition — see the note below.

25.853(c)

Part II of Appendix F. The seat-cushion oil-burner test, for all seat cushions other than flight crew seats. Not usually relevant to tapes.

25.853(d)

Parts IV and V of Appendix F. Heat release and smoke, for ceiling and wall panels, partitions, galley structure and large cabinets — but only on airplanes with 20 or more passengers, and in addition to paragraph (a).

25.853(e)

Exempts isolated compartments closed off from the main cabin by a normally-closed door — flight deck, galleys, lavatories, crew rest, stowage — from the paragraph (d) requirements.

25.853(f)

The smoking provisions: no smoking in lavatories, and self-contained removable ashtrays where smoking is permitted. Nothing to do with material flammability.

If your data sheet cites 25.853(b), (b-2) or (b-3), it is quoting a superseded edition. In the current 14 CFR § 25.853, paragraph (b) is marked [Reserved]. The horizontal burn-rate criteria those old references pointed to still exist — they simply live in Appendix F, Part I now, at paragraph (a)(1)(iv) for 2.5 in/min and (a)(1)(v) for 4.0 in/min.

This is common and usually harmless: manufacturers reprint the callout their original qualification testing was written against. It matters only if someone is transcribing the citation into a new document — in which case cite the paragraph the current rule actually contains.

Related regulations. Cargo and baggage compartment liners fall under FAR 25.855, and thermal/acoustic insulation under FAR 25.856. Products in our catalog are often tested to several of these at once — our cargo-pit tapes reference both 25.853(a) and 25.855(d), and the insulation splicing tapes add 25.856(a).

FAR 25.853(a) vertical-burn pass criteria

The vertical Bunsen-burner test in Part I of Appendix F runs in two versions — a 60-second flame application and a 12-second flame application — depending on the material and where it is installed. A material passes only if the results averaged over all three specimens stay within these limits:

Criterion (averaged over specimens) 60-second vertical
App. F Pt. I (a)(1)(i)
12-second vertical
App. F Pt. I (a)(1)(ii)
Maximum burn length 6 in (152 mm) 8 in (203 mm)
Maximum flame time after flame removal 15 seconds 15 seconds
Maximum drip flame time 3 seconds 5 seconds

The 60-second test is the more stringent of the two. Which version applies is not a choice — it follows from the material category in Appendix F, and is confirmed by the controlling drawing or material specification.

Which test applies to which material

Part I paragraph (a)(1) sorts interior materials into five categories, each with its own test. This is where the 60-second and 12-second versions are assigned, and it is why most tapes are tested to the 12-second criteria:

Appendix F Materials in this category Test & limit
(a)(1)(i) Interior ceiling panels, wall panels, partitions, galley structure, large cabinet walls, structural flooring, stowage compartment materials 60-second vertical
6 in burn length
(a)(1)(ii) Floor coverings, textiles, seat cushions and padding, coated fabrics, leather, trays, galley furnishings, electrical conduit, air ducting, trim strips, molded and thermoformed parts, transparencies 12-second vertical
8 in burn length
(a)(1)(iii) Motion picture film — must be safety film; ducts it travels through meet (a)(1)(ii) Safety film standard
(a)(1)(iv) Clear plastic windows and signs, elastomeric parts, edge-lighted instrument assemblies, seat belts, cargo tiedown equipment Horizontal
2.5 in/min max
(a)(1)(v) Everything not covered above, excluding small parts such as knobs, clips, grommets and rub strips, and excluding electrical wire and cable insulation Horizontal
4.0 in/min max

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Appendix F Part I paragraph (a)(2) then sets separate requirements for cargo and baggage compartments not occupied by crew or passengers, covering liners, floor panels, insulation blankets and tiedown equipment — which is where FAR 25.855 work picks up.

How tape qualification actually works

A roll of tape is not "FAR 25.853 certified" on its own. The FAA's procedure qualifies each type of tape on the surface it is applied to, so compliance is established for the tape-plus-substrate combination as installed. The right way to read a tape data sheet is that the material has been tested to the 25.853(a) vertical-burn criteria with the typical burn values shown.

Always confirm the tape is qualified for your specific application and substrate before you install it, and keep the Certificate of Conformance with the job record.

Find a 25.853-tested tape by application

Most buyers arrive at FAR 25.853 from a specific job — securing carpet, sealing a cargo pit, splicing an insulation blanket. Each tape below has been tested to the 25.853(a) vertical-burn criteria; see each product's data sheet for typical values.

Application Product Also references
Cabin carpet / floor covering
Polyken 108FR flame retardant carpet tape
Polyken 108FRCarpet tape — see our BMS 5-133 guide
BMS 5-133
BAC5034-4
Cargo compartment liner / sidewall
Polyken 296FR cargo compartment tape
Polyken 296FRCargo compartment tape — see our BMS 5-146 guide
BMS 5-146
25.855(d)
25.856(a)
Cargo-pit sealing (fiberglass)
Polyken 290FR cargo pit sealing tape
Polyken 290FRPE-coated fiberglass sealing tape
25.855(d)
Boeing SL-25
Cargo-pit duct / repair
Polyken 225FR cargo pit duct tape
Polyken 225FRConformable, hand-tearable duct tape
DMS 1968E
Fokker FK05
Insulation blanket cover splicing — Boeing
E&H 743-MT metalized PVF insulation blanket cover splicing tape
E&H 743-MT, 743-T, 753-MP & 753-MPEThe BMS 5-157 family — see our BMS 5-157 guide
BMS 5-157
25.856(a)
BSS 7230
Insulation blanket splicing — Douglas & other
E&H 770-3FRD metalized Tedlar insulation blanket splicing tape
E&H 770-3FRD, 770-3FRS & 743-BLKMetalized Tedlar, metalized polyester and black PVF. These carry Douglas and BSS approvals rather than BMS 5-157.
DMS-1984
DMS-1511
25.856(a)
BSS 7230
Galley / lavatory wet seal
Patco 1800 flame retardant galley tape
Patco 1800Black FR PVC film, 200% elongation
Fokker FK05-159/160
Bombardier DSC 91-25
Floor joint waterseal
Patco D9100 flame retardant aircraft waterseal tape
Patco D9100Elastic PU film — see our BMS 8-346 guide
BMS 8-346
ABS 5093
Moisture barrier / corrosion protection
Patco 9425FR SealDry moisture barrier tape
Patco 9425FRSealDry PU film for seat tracks and cargo areas
BMS 8-346 Ty I Cl 3
A2MS 535-007
BAMS 535-007
Temporary surface protection
Patco 5565FR aircraft surface protection tape
Patco 5565FRRemovable LDPE film, clear or orange
25.853(a) only
Aluminum foil / speed tape
Polyken 345SW self-wound aluminum foil tape
Polyken 345SWDead-soft foil — see our AMS-T-23397B guide
SAE AMS-T-23397B
L-T-80B

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This table routes by application, not by approval. A tape listed here has been tested to the 25.853(a) criteria for its own intended use — that does not make it an approved substitute for another product on your drawing. Substitution still requires approval under the applicable aircraft, operator or engineering procedure. Confirm against the controlling drawing and the current manufacturer data sheet before you order.

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Send us these five things and we'll come back with the right flame-retardant tape, stocked widths, lead time and pricing. A Certificate of Conformance is included with every order where available.

  • Application and substrate
  • Spec or paragraph on the drawing
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  • Quantity
  • Required delivery date
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Need the data sheets? Typical burn-test values for each product are on its technical data sheet. Browse them all in our Technical Data Sheets library, or see the full cross-reference on our Specifications by Authority page.

Frequently asked questions

What is FAR 25.853?

FAR 25.853 (14 CFR § 25.853, "Compartment interiors") is the U.S. Federal Aviation Regulation governing the flammability of materials used in transport-category aircraft cabin interiors. It defines the fire-test criteria — chiefly the vertical Bunsen-burner test in Part I of Appendix F — that interior materials and the tapes used with them must meet.

What does FAR 25.853(a) require?

Paragraph (a) requires materials in crew and passenger compartments to meet the test criteria in Part I of Appendix F, or an approved equivalent method, regardless of the airplane's passenger capacity. For most materials that means a vertical-burn test, and a material passes only if its averaged results stay within the burn-length, flame-time and drip-time limits for the applicable 12-second or 60-second version.

What are the FAR 25.853(a) vertical-burn pass criteria?

For the 60-second test under Appendix F Part I (a)(1)(i): a maximum 6-inch burn length, 15-second flame time and 3-second drip flame time. For the 12-second test under (a)(1)(ii): a maximum 8-inch burn length, 15-second flame time and 5-second drip flame time. All results are averaged across three specimens.

Why do data sheets cite FAR 25.853(b) when the rule says it is reserved?

Paragraph (b) of the current 14 CFR § 25.853 is marked [Reserved], so a citation to 25.853(b), (b-2) or (b-3) is quoting an earlier edition of the regulation. Manufacturers reprint the callout their original qualification testing was written against. The horizontal burn-rate criteria those references pointed to still exist in Appendix F Part I, at (a)(1)(iv) for 2.5 inches per minute and (a)(1)(v) for 4.0 inches per minute.

Is a tape "FAR 25.853 certified"?

Not on its own. The FAA's procedure qualifies each type of tape on the specific surface it is applied to, so compliance is established for the tape-plus-substrate combination as installed. A tape data sheet shows the typical burn values from testing to the 25.853(a) criteria. Always confirm qualification for your substrate and application.

Which tapes get the 12-second test rather than the 60-second test?

It follows from the material category in Appendix F Part I (a)(1). The 60-second test at (a)(1)(i) covers ceiling and wall panels, partitions, galley structure and structural flooring. The 12-second test at (a)(1)(ii) covers floor coverings, textiles, coated fabrics, air ducting, trim strips and molded parts — which is where most interior tapes sit, and why aerospace tape data sheets usually quote the 12-second criteria.

What is the difference between FAR 25.853, 25.855 and 25.856?

25.853 covers cabin compartment interior flammability, 25.855 covers cargo and baggage compartment liners, and 25.856 covers thermal and acoustic insulation including burnthrough resistance. Many aerospace tapes are tested to more than one depending on where they are installed — our cargo tapes reference 25.853(a) and 25.855(d), and the insulation splicing tapes add 25.856(a).

Does FAR 25.853(d) apply to my aircraft?

Only if it has a passenger capacity of 20 or more. Paragraph (d) adds the heat release and smoke tests in Parts IV and V of Appendix F for ceiling and wall panels, partitions, galley structure and large cabinets, on top of the paragraph (a) requirement. Paragraph (e) then exempts isolated compartments that are closed off from the main cabin by a normally-closed door, such as the flight deck, galleys, lavatories and crew rest areas.

Do you supply a Certificate of Conformance with flame-retardant tape?

A Certificate of Conformance is included with every order where available. It is what ties the roll you received to the specification your drawing calls out, so tell us the callout when you order and we will make sure the paperwork names it.

Not sure which 25.853-tested tape you need?

Tell us the application and substrate, the specification or paragraph called out on your drawing, and the quantity, and we'll confirm the right flame-retardant tape, stocked sizes, lead time and pricing. A Certificate of Conformance is included with every order where available.

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This guide is provided for general reference and is drawn from the current text of 14 CFR § 25.853 and Appendix F to Part 25 as published in the electronic Code of Federal Regulations. Regulatory citations and test criteria may be amended; always verify current requirements against the controlling regulation, the FAA Aircraft Materials Fire Test Handbook, and your applicable drawing or material specification. Boeing, BMS, BAC and BSS are trademarks of The Boeing Company; Airbus, ABD, ABS and A2MS are trademarks of Airbus; Douglas and DMS are associated with The Boeing Company; other marks belong to their respective owners. Typical product test values are stated at time of manufacture and are not for use in writing specifications. Tape compliance must be established for the specific tape-and-substrate combination as installed, and a cross-reference does not constitute a substitution approval.